Keyence LS-5000 Manuel d'utilisateur

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Page 1 - LS-5000 Series

InstructionManualHigh-speed Laser Scan MicrometerLS-5000 Series96M12426

Page 2 - Safety Precautions

Follow the safety precautions below to ensure operator safety:• Operate the LS-5000 series only according to the procedures described inthis instructi

Page 3 - Warranty

Chapter 8 RS-232C I/O948 Operating ProcedureExample: Turn ON the synchronous input.Note 1: The operating procedure for functions other than “sync

Page 4 - Contents

Chapter 8 RS-232C I/O958 Operating ProcedureExample: Change the program number.Reading Preset Data (Batch)This function is used to store the LS-5

Page 5 - Chapter 7 Pitch Mode

Chapter 8 RS-232C I/O968Writing Preset Data (Batch)This function is used to write stored data to the LS-5000 series.• Received command• Transmitte

Page 6 - WARRANTIES AND DISLAIMERS 125

Chapter 8 RS-232C I/O9788.3 Command ListThis section lists all commands and describes each code.1. Upper line: Character code, Lower line: ASCII c

Page 7 - Chapter 1

Chapter 8 RS-232C I/O988Sample Program (BASIC)The following program can controll the LS using your computer’s keyboard.100 OPEN"COM1:9600,N,8

Page 8 - 1.2 Warning Labels

Chapter 9Expansion I/O Board9.1 Control I/O Board ... 1009.1.1 Part Names and Pin Assignmen

Page 9 - 1.4 Safety Consideration

Chapter 9 Expansion I/O Board10099.1 Control I/O Board (Model: LS-B11)This control I/O board is used for comparator output and synchronous input.

Page 10 - Laser emission remote

Chapter 9 Expansion I/O Board10199.1.2 I/O Terminal Operations11111 7-level comparator output (terminals 1 to 14)The LS-5000 series performs compa

Page 11 - LS-5121T

Chapter 9 Expansion I/O Board10299.1.3 SpecificationsInput/Output Output• NPN open-collector output• Max. applicable voltage: 40 V• Max. sink cur

Page 12 - 1.6 Preparation for Operation

Chapter 10Display System Setup10.1 Display System Setup ... 10410.1.1 Adjusting Backlight Intensity

Page 13 - Chapter 2

Chapter 1 Laser Safety Precautions1LS-5041TLS-5041TLaser ON alarm indicator• LASER ON alarm indicatorThe scanning head has an LED which indicates

Page 14 - 2.1.1 System Configuration

Chapter 10 Display System Setup1041010.1 Display System SetupThis section describes how to adjust the display backlight intensity, contrast,revers

Page 15 - Frame cover Frame cover

Chapter 10 Display System Setup1051010.1.2 Reversing DisplayThe display screen can be reversed. Setting Procedure1. Select the SYSTEM MODE screen

Page 16 - To ROM board

Chapter 10 Display System Setup1061010.1.3 Adjusting ContrastThe contrast of the display screen can be adjusted. Setting Procedure1. Select the S

Page 17 - Frame cover Frame cover

Chapter 10 Display System Setup1071010.1.4 Setting Backlight OFF TimeThis function is used to turn OFF the backlight when the display has not been

Page 18 - 5 • 0 0 0 0 –

Chapter 10 Display System Setup1081010.1.5 Adjusting Buzzer VolumeThe buzzer sound heard with each key press can be adjusted in four levels (large

Page 19 - 2.3 Part Names

Chapter 10 Display System Setup1091010.1.6 Numeric KeysThis section describes the numeric keys.BUZZER VOLUMEBACKLIGHT OFF [00SMALLLS SYSTEM SETUP0

Page 20 - LS-5041/5121 (Scanning head)

Chapter 10 Display System Setup1101010.2 Display Hardware Check FunctionThis function is used for factory adjustment only. Do not touch the [SELF-

Page 21 - Chapter 3

Chapter 10 Display System Setup1111010.3 Replacing Protective SheetTo replace the protective sheet, perform the following procedure. LS-55011. Re

Page 22 - 3.1 Quick Start Reference

Chapter 10 Display System Setup1121010.4 Display Panel-lock FunctionThis function disables key operations on the liquid crystal display panel, thu

Page 23 - Chapter 4

AppendicesAppendix A Specifications ... 114Appendix B Initial Setting ...

Page 24 - Chapter 4 Installation

6CAUTION1.6 Preparation for Operation Suppressing noise interferenceBe sure to isolate the connection cable from high-voltage or power lines. If thec

Page 25 - DIN rail

Appendices114AppendicesAppendix A SpecificationsSpecificationsControllerType Built-in Display type Separate display typeModel LS-5501 LS-5001Display

Page 26

Appendices115AppendicesMeasurement Range and Accuracy LS-5041200 mm408080 120± 8 µm± 10 µm± 20 µmTransmitter Receiver LS-5121Temperature Characteris

Page 27 - Chapter 5

Appendices116AppendicesAppendix B Initial SettingsNORMAL ModeItem Initial settingDisplay Data Display output OUT1 ONOUT2 OFFOUT3 OFFOUT4 OFFDisplay

Page 28 - 5.2 Normal Mode

Appendices117AppendicesPITCH ModeItem Initial settingDisplay Data Display output OUT1: ONOUT2: OFFOUT3: OFFOUT4: OFFLimit Setup1.Upper limit 0.01 mm (

Page 29 - 5.2.3 SEG (m,n) Mode

Appendices118AppendicesAppendix C Troubleshooting GuideIf a condition occurs that could be due to equipment failure or malfunction, followthe inspec

Page 30 - 5.3 Pitch Mode

Appendices119AppendicesProblemItemInspectionActionRef. pageMeasuredvaluedisplayDisplayed value isincorrect.• Check if scanning head’s serialNo. matche

Page 31 - Chapter 6

Appendices120AppendicesAppendix D Error MessagesThe LS-5000 series displays the error messages “HEAD ERROR”, “ROM BOARDERROR” and “BATTERY ERROR”.He

Page 32 - 6.1 Normal Mode Screens

Appendices121AppendicesAppendix E Minimum Input Time and Output Response TimeThis section describes the minimum input time and the output response t

Page 33 - 6.2 Initial Screen

Appendices122AppendicesAppendix F DimensionsThis section lists the dimensions of each model. LS-5041 LS-5001342421131555105 105 321786 76 86764955

Page 34 - ( 2, 3)

Appendices123Appendices LS-5121 LS-550118719712618014841230 8055351025150155 175 1732180 1861801686202520*1504-M4 effective depth: 104-ø6.5 through-

Page 35 - 6.4 Setting Functions

Chapter 2Before Using the LS-5000 Series2.1 System Configuration and Connections ... 82.1.1 System Configuration ...

Page 36 - 1 [HOLD] Hold Function

Appendices124Appendices

Page 37 - 2 [ZERO] Auto-zero Function

WARRANTIES AND DISCLAIMERS(1) KEYENCE warrants the Products to be free of defects in materials and workmanship for a period of one (1) year from the d

Page 38 - Chapter 6 Normal Mode

Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. 12425E 1033-1 96M12426 Printed in Japan

Page 39

Chapter 2 Before Using the LS-5000 Series822.1 System Configuration and ConnectionsThe LS-5000 series includes the display unit, controller and sc

Page 40

Chapter 2 Before Using the LS-5000 Series92CAUTION2.1.2 Connection ProcedureConnecting the Scanning HeadBe sure to turn the power off before conne

Page 41 - OUT1 • • • OUT4

Chapter 2 Before Using the LS-5000 Series102 Connecting Transmitter and Receiver1. Connect the cable between the transmitter and receiver.Use the

Page 42 - AREA1CALIB • • • AREA4

Chapter 2 Before Using the LS-5000 Series112Connecting I/O BoardBe sure to turn the power off before connecting the I/O board.1. Remove the frame

Page 43

Chapter 2 Before Using the LS-5000 Series1222.2 Names and Functions of Indicators and SwitchesThis section describes the names and functions of th

Page 44 - PROGRAM

Chapter 2 Before Using the LS-5000 Series1322.3 Part NamesThis section describes the part names of each model.LS-5001 (Separate display type)Front

Page 45 - HEAD1 HEAD2 HEAD3 HEAD4

iSafety PrecautionsThis instruction manual describes the operation and function of the LS-5000 series.Read this manual carefully to ensure safe use an

Page 46

Chapter 2 Before Using the LS-5000 Series142LS-5041/5121 (Scanning head)1 Laser ON alarm indicator2 Transmitter (T)3 Laser emission aperture4 Rece

Page 47 - LASER ON AREA SETUP

Chapter 3Quick Start Reference3.1 Quick Start Reference ... 163.1.1 Procedure for Starting Measur

Page 48

Chapter 3 Quick Start Reference1633.1 Quick Start ReferenceThis section describes the procedures for starting measurement for trial operation.3.1.

Page 49 - INTERVAL (ms)

Chapter 4Installation4.1 Mounting the Scanning Head ... 184.2 Mounting the Controller ...

Page 50 - OUTPUT OUT1 • • • OUT4

Chapter 4 Installation1844.1 Mounting the Scanning HeadThe LS-5000 series comes with the transmitter and receiver fixed to the scanninghead mounti

Page 51

19Chapter 4 Installation44.2 Mounting the ControllerThis section describes how to mount the controller (LS-5001).Mounting the LS-5001The LS-5001 c

Page 52 - Measures

Chapter 4 Installation204

Page 53

Chapter 5Outline of Measurements5.1 Area/Segment/Edge ... 225.2 Normal Mode ...

Page 54

Chapter 5 Outline of Measurements2255.1 Area/Segment/EdgeWhen a target is placed in the measuring area, there are areas where the laserbeam is rec

Page 55

Chapter 5 Outline of Measurements2355.2.1 DIA ModeExample: Outer diameter measurement using a rod or transparent objectThe width between the lower

Page 56

Checking the Contents of the PackageThe LS-5000 series includes the following items. Be sure to check that no item ismissing or damaged. LS-5501 Pack

Page 57

Chapter 5 Outline of Measurements2455.3 Pitch Mode ➮ For the setting procedure, see p. 72.Pitch mode enables pitch measurement using connector pin

Page 58

Chapter 6Normal Mode6.1 Normal Mode Screens ... 266.2 Initial Screen ...

Page 59

Chapter 6 Normal Mode2666.1 Normal Mode ScreensLASER ON SCREENNORMALP. 1DISPLAY DATADISPLAY DATADISPLAY GRAPHDISPLAY GRAPHONOUT1SET SETOFFOUT2OUT1

Page 60 - A Digit Suppression Function

Chapter 6 Normal Mode2766.2 Initial ScreenLaser ON/OFFstatusScreen titleMeasuringmodeProgram No.Hold switchScreenselectingswitchTo theOPTION Sscre

Page 61 - B Offset Function

Chapter 6 Normal Mode2866.3 Setting Measuring ModeSetting Scanning Head and Measurement1. Setting Measuring AreaThe LS-5000 series can simultaneou

Page 62

Chapter 6 Normal Mode2966.4 Setting FunctionsNames and functionsTag/Button Function Description ReferencepageDISPLAY HOLD Hold A measured value ca

Page 63 - C Analog Output Function

Chapter 6 Normal Mode30611111 [HOLD] Hold FunctionThe hold function allows the displayed value and output value to be held or resetregardless of t

Page 64 - LASER ON OUTPUT MODE

Chapter 6 Normal Mode31622222 [ZERO] Auto-zero FunctionThe auto-zero function can instantaneously reset the displayed value to “0.0000”.This funct

Page 65 - D I/O Slot Setup

Chapter 6 Normal Mode32633333 [SCREEN] Screen Selection FunctionThe screen selection function allows you to select the DISPLAY DATA screen (1 to4

Page 66 - E Inspection

Chapter 6 Normal Mode3363. Set the output to be displayed. (➮ For setting outputs, see p.41.)Turn ON the output to be displayed.If an output is no

Page 67

Chapter 1 Laser Safety Precautions1.1 Classification ... 21.2 W

Page 68 - Optical axis

Chapter 6 Normal Mode3464. Set the range of GRAPH display.Perform “RANGE SETUP”. Press the [RANGE] button.Select the item from MAX or MIN using th

Page 69

Chapter 6 Normal Mode35644444 Limit Setup7-level-tolerance-limits can be set separately for four outputs. (➮ See p.41 forsetting output.) Setting

Page 70

Chapter 6 Normal Mode36655555 [CALIB] Calibration SetupMinute measurement fluctuations caused by a change in the target surface condi-tion or targ

Page 71 - H Display Unit

Chapter 6 Normal Mode3764. Insert sample workpiece 2 to check the measured value.Enter the value of sample workpiece 2 using the numeric keys, and

Page 72 - I Area Check Function

Chapter 6 Normal Mode38666666 [PROGRAM] Program Selection FunctionThe LS-5000 series can store all measurement conditions as a program. Up to 16pr

Page 73 - OK CANCEL

Chapter 6 Normal Mode39677777 Area SetupThe scanning head (Head 1 to Head 4) and measuring mode (DIA, T.EDGE,B.EDGE, SEG(m,n))can be selected for

Page 74 - Mode changed to Pitch

Chapter 6 Normal Mode406 Procedure for Setting Edge Number (Only when SEG is selected.)1. Select the AREA SETUP screen.Perform steps 1 and 2 desc

Page 75 - Chapter 7

Chapter 6 Normal Mode41688888 Calculation SetupThe following calculation modes can be set for the area (A1 to A4) specified on theAREA SETUP scree

Page 76 - 7.1 Pitch Mode Screens

Chapter 6 Normal Mode426[Example 2]Two scanning heads are used to measure a sheet width.Setting StatusThe measured values of HEAD1 and HEAD 2 are

Page 77 - 7.2 Initial Screen

Chapter 6 Normal Mode436OFF–A1/4+A1+A1/2+A1/3+A1/4–A1–A1/2–A1/33. Set the calculation modes.Every time you press the [CALCULATE] button, the setti

Page 78 - 7.3 Setting Measurement

ivChapter 6 Normal mode6.1 Normal Mode Screens ... 246.2 Initial Screen ...

Page 79 - 7.4 Setting Functions

Chapter 6 Normal Mode44699999 AverageThe number of averaging measurements can be set based on the application asfollows.• Increase the number of a

Page 80 - Chapter 7 Pitch Mode

Chapter 6 Normal Mode456[Relationship between number of averaging measurements and averaging time]No. of averaging Averaging timemeasurements1 0.8

Page 81

Chapter 6 Normal Mode46600000 Measuring modeThe LS-5000 series provides the following nine measuring modes.Mode DescriptionNormal The measured val

Page 82

Chapter 6 Normal Mode476 Setting Procedure1. Select the OPTIONS screen.Press the [OPTIONS] button.2. Select the OUTPUT MODE screen.Press the [OUT

Page 83 - The number

Chapter 6 Normal Mode486Note 1: The self-timing setting is effective only when self-timing mode is selected.Note 2: The self-timing interval shoul

Page 84 - Min - - - - - -

Chapter 6 Normal Mode496● Bottom hold modeThe minimum value during a specified period can be measured.The sampling period is the duration between

Page 85 - HEAD1 • • • HEAD4

Chapter 6 Normal Mode506● Auto peak hold modeThe maximum value after measurement starts can be measured.Timing Diagram● Auto bottom hold modeThe m

Page 86

Chapter 6 Normal Mode516● Auto difference hold modeThe difference between the maximum and minimum values after measurementstarts can be measured.T

Page 87 - Mode Description

Chapter 6 Normal Mode526● Self-timing modeMeasurement is automatically performed according to the internal synchronoussignal.Timing DiagramNote 1:

Page 88

Chapter 6 Normal Mode5361Edge No.21Edge No.234Target recognition method by measuring mode• DIA mode: A target is recognized when the number of edg

Page 89

vChapter 8 RS-232C I/O8.1 RS-232C Communication Protocol ... 888.2 Remote Control Function ...

Page 90

Chapter 6 Normal Mode546AAAAA Digit Suppression FunctionThe digits after the decimal point can be suppressed as required. Setting Procedure1. Sel

Page 91 - MODE CHANGE

Chapter 6 Normal Mode556BBBBB Offset FunctionThe desired value can be added to or subtracted from the displayed value. Setting Procedure1. Select

Page 92

Chapter 6 Normal Mode5666. Enter an offset value using the numeric keys, and press [ENTER].Note: The maximum and minimum offset values are as foll

Page 93 - Chapter 8

Chapter 6 Normal Mode576CCCCC Analog Output FunctionAn analog voltage proportional to the displayed value can be output using anoptional I/O board

Page 94 - Chapter 8 RS-232C I/O

Chapter 6 Normal Mode5863. Set the analog output function.Press the button corresponding to the output for which the analog output func-tion is to

Page 95

Chapter 6 Normal Mode596DDDDD I/O Slot SetupThe expansion I/O board can be set. ➮ See p. 100. Setting Procedure1. Select the OPTIONS screen. Pres

Page 96 - 8.2 Remote Control Function

Chapter 6 Normal Mode606EEEEE InspectionThe scanning head can be checked for conditions such as dust on the frontsurface, laser condition, and opt

Page 97

Chapter 6 Normal Mode616● Optical axis misalignment indicationsOptical axis misalignment is indicated when the receiver is tilted relative to theo

Page 98

Chapter 6 Normal Mode626FFFFF One-scan ModeData on only one of the 12 surfaces of the polygon mirror becomes effective.(This mode negates slight c

Page 99 - Control Command 1

Chapter 6 Normal Mode636Note: The laser beam spot diameter is 0.2 mm at a distance of 80 mm from thetransmitter. For gap measurement, however, a g

Page 100 - Selection 50H##0DH

Chapter 1Laser Safety Precautions1.1 Classification ... 21.2 Warning Labels ...

Page 101 - Reading Preset Data (Batch)

Chapter 6 Normal Mode646GGGGG Program Selection Method SetupThe program selection method can be set to the front panel or the rear terminals. Set

Page 102 - Writing Preset Data (Batch)

Chapter 6 Normal Mode656HHHHH Display UnitThe measured value can be displayed in millimeters or inches.Note: When the display units setting is cha

Page 103 - 8.3 Command List

Chapter 6 Normal Mode666IIIII Area Check FunctionWhen the number of edges changes during measurement, the area check functiondisplays the “----” e

Page 104 - Sample Program (BASIC)

Chapter 6 Normal Mode676JJJJJ InitializeThis function resets all settings to the initial values. ➮ See p. 116 and 117. Setting Procedure1. Select

Page 105 - Chapter 9

Chapter 6 Normal Mode686KKKKK Mode ChangeThe measuring mode can be changed from Normal mode to Pitch mode. Setting Procedure1. Select the OPTIONS

Page 106 - 12 11 10 987654321

Chapter 7Pitch ModeThis section describes functions and settings procedures for Pitch mode.7.1 Pitch Mode Screens ...

Page 107 - 9.1.2 I/O Terminal Operations

Chapter 7 Pitch Mode7077.1 Pitch Mode ScreensLASER ON OPTIONS P. 1PITCHDISPLAYDATALIMITSET UPPROGRAM OPTIONSHEAD1HEAD2HEAD3HEAD4MODECHANGEPitch-&g

Page 108 - 9.1.3 Specifications

Chapter 7 Pitch Mode7177.2 Initial ScreenLASER ON DISPLAY DATA PITCH P. 1HEAD1OKMaxMin0.50100.4990HEAD2OKMaxMin0.60100.5990HEAD3OKMaxMin0.70200.69

Page 109 - Chapter 10

Chapter 7 Pitch Mode7277.3 Setting MeasurementWhen Pitch mode is selected, only one measurement can be performed with onescanning head, unlike in

Page 110 - 10.1 Display System Setup

Chapter 7 Pitch Mode7377.4 Setting FunctionsSwitch Function Description ReferencepageDATA DISPLAY Screen Selection Measurement results are 72, 73d

Page 111 - OPTION SETUP

2Chapter 1 Laser Safety Precautions1.1 Classification1.2 Warning Labels LS-5041Warning label/Aperture labelFDA Class II IEC Class 2IEC (French) C

Page 112 - TO RUN MODE

Chapter 7 Pitch Mode747 Setting Procedure1. Select the DISPLAY DATA screen.Press the [DISPLAY DATA] button.Press the [SCREEN] button.2. Select th

Page 113

Chapter 7 Pitch Mode75722222 Limit SetupThe reference value, upper limit, and lower limit can be set separately for each ofthe four scanning head

Page 114

Chapter 7 Pitch Mode76733333 Program Selection FunctionThe LS-5000 series can store all the measurement conditions as a program. Up to16 programs

Page 115 - 10.1.6 Numeric Keys

Chapter 7 Pitch Mode77744444 Setting Number of PitchesThe number of pitches can be set up to 100, depending on the target.Example: IC lead pitch m

Page 116 - SYSTEM MODE

Chapter 7 Pitch Mode787Note 1: Up to 100 pitches can be set.Note 2: When the number of pitches for a target is different from the preset numberof

Page 117 - Align the corners of

Chapter 7 Pitch Mode79755555 AverageThe number of averaging measurements can be set, according to the application,as follows:• Increase the number

Page 118 - ■ LS-5001

Chapter 7 Pitch Mode80766666 Digit Suppression FunctionThe number of digits after the decimal point can be suppressed as desired. Setting Procedu

Page 119 - Appendices

Chapter 7 Pitch Mode81777777 Measuring ModeThe LS-5000 series provides the following three measuring modes.LASER ON OPTIONS P. 1PITCHDISPLAYDATALI

Page 120

Chapter 7 Pitch Mode827● Normal modeThe maximum and minimum values of the measured pitch and the differentiationresult can be displayed/output at

Page 121

Chapter 7 Pitch Mode837● Self-timing hold modeMeasurement can be automatically performed according to the internal synchro-nous signal.Timing Diag

Page 122 - Appendix B Initial Settings

3Chapter 1 Laser Safety Precautions1.3 Label Location LS-5041 LS-5121The IEC/DIN Warning labels are packed with the scanning head. Stick the War

Page 123 - PITCH Mode

Chapter 7 Pitch Mode84788888 MaskingUp to three pitches can be excluded from measurement, based on the application,as shown below.If pitch (1) and

Page 124 - Ref. page

Chapter 7 Pitch Mode85799999 Mode ChangeThe measuring mode can be changed from Pitch mode to Normal mode. Setting Procedure1. Select the OPTIONS

Page 125

Chapter 7 Pitch Mode867

Page 126

Chapter 8RS-232C I/O8.1 RS-232C Communication Protocol ... 888.2 Remote Control Function ...

Page 127

Chapter 8 RS-232C I/O8888.1 RS-232C Communication ProtocolUsing the RS-232C interface, the LS-5000 series can communicate with a personalcomputer.

Page 128

Chapter 8 RS-232C I/O898 Examples of Connections• Connection with a personal computerDelimiter: CR• Connection with the KV series* KV-300 series

Page 129

Chapter 8 RS-232C I/O9088.2 Remote Control FunctionYou can control the LS-5000 series remotely by sending an ASCII command fromexternal equipment,

Page 130

Chapter 8 RS-232C I/O918Example: Send the measured value from OUT No. 2 continuously.Note 1: When the LS-5000 series receives the “N” (continuous

Page 131 - WARRANTIES AND DISCLAIMERS

Chapter 8 RS-232C I/O928• Received Command: [M] [0] [CR]• Transmitted dataIn Normal modeIn Pitch modeFirst data Second data Third data 4th data 5

Page 132

Chapter 8 RS-232C I/O938Transmitted data for each display is as follows:ExampleControl Command 1Command list II1. Upper line: Character code, Lowe

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